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Water Towers

Biofilm control and oxygen in cooling towers, buffer tanks and stored water — nothing dosed.

Cooling tower water can be treated without chemicals by dosing the circulating water with nanobubbles — gas cavities under 200 nm that stay suspended for days and carry a strong negative surface charge. That charge lifts the organic matter and fine solids biofilm builds on, while the oxygen or ozone the bubbles carry keeps basins and dead legs from turning anaerobic. Only gas enters the water, so there is no biocide residue and no treatment chemistry to account for at blowdown.

Water Towers

Water that stops moving is the condition biofilm needs: bacteria attach within hours and build a matrix that shelters what lives inside it from the disinfectant in the bulk water. Nanobubbles carry a strong negative zeta potential, attach to the organic matter and fine solids the film builds on, and float them where a filter or a bleed removes them — 80 %+ suspended-matter removal, 50 %+ turbidity reduction in NanoMAR's published figures.

Treatment runs continuously and only gas enters the water, so there is no dosing equipment on site and no treatment chemistry to account for at blowdown, and fewer cleaning cycles where the biofilm is controlled.

Stagnation and biofilm

Water in a cooling tower basin, a buffer tank or the lower reaches of a storage tower sits at very low velocity, and that is the condition biofilm needs. Bacteria attach within hours, secrete a polymer matrix, and within days that matrix shelters what lives inside it from the disinfectant in the bulk water.

An oxidising biocide is spent at the outer layer of that film, so organisms deeper in see a fraction of the dose. The usual response — higher dose, shorter interval — buys cost, corrosion risk and discharge chemistry without touching the substrate.

Nanobubble treatment works on the substrate. Bubbles under 200 nm carry a strong negative zeta potential, attach to organic matter and fine solids, and float them where a filter or a bleed removes them — 80 %+ suspended-matter removal, 50 %+ turbidity reduction in NanoMAR's published figures. The mechanism is set out in our technical explanation.

Where does stagnation show up first?

If results are drifting and nobody can say why, look here before changing the dosing programme.

  • Dead legs. Pipework left after a plant change holds water at ambient with no turnover.
  • The basin floor. Silt and shed film settle into a sludge bed that consumes oxygen.
  • Fill and deck. Deposits cost thermal performance before any instrument on the plant shows it.
  • Standby equipment. A standby pump holds a static volume that rejoins the loop when called.
  • Oversized storage. A tower built for a demand that no longer exists holds water far longer than designed.

Legionella risk and compliance

Legionella is a biofilm organism. It multiplies inside the film and the amoebae that graze on it, which is why a scheme measuring only the bulk water can look compliant while the risk sits on the wall.

NanoMAR publishes no log-reduction figure for Legionella, and we would be sceptical of any supplier offering one without data from your own water. Our claim is narrower and testable: nanobubble treatment reduces suspended and organic matter, holds dissolved oxygen where a volume would otherwise turn anaerobic, and — with ozone — carries the oxidant to the wetted surface rather than spending it in the bulk.

Compliance does not move. Risk assessment, temperature control, sampling and records are unchanged by fitting a unit, and no supplier should say otherwise. Treat it as a way to lower the biofilm burden your scheme manages, then prove it on a measured trial — our pilot and reporting method sets out how.

Cooling towers

An evaporative tower concentrates whatever the make-up water brings in and whatever the air deposits, then holds it warm, aerated and lit — close to an ideal culture vessel.

We would fit the unit on a side stream off the return leg, not in the main flow. A slipstream can be isolated and serviced with the tower running, and it need not be sized to full circulation. Because nanobubbles persist for days rather than seconds, treated water keeps working after it rejoins the basin, the fill and the deck.

Gas follows duty: air to keep the basin aerobic, ozone where the film itself is the target, and ozone leaves no residue to neutralise before discharge. The wider duty list is on the nanobubble aeration and disinfection page.

Potable water towers

Elevated tanks and service reservoirs fail differently. The water arrives clean; the problem is time. Where demand has fallen below the volume the structure was built for, turnover slows, the tank stratifies, residual decays, and the oldest water leaves last.

Be clear about the claim. NanoMAR makes no drinking-water safety claim and does not offer nanobubble treatment as a substitute for the disinfection regime your regulator requires; that is a matter for the water authority, not an equipment supplier. Ozone in potable service must be specified with them.

The mechanism is the one that works in any industrial loop. Nanobubbles hold gas in the water column for days instead of minutes, mix a stratified volume without the shear of a mechanical mixer, and carry the charge that lifts fine particulate out of suspension.

Scale and corrosion

Both are usually treated as chemistry. Most of the damage happens under something that should not have been sitting on the metal.

Scale on the hot surface

Evaporation concentrates hardness until it deposits where the metal is hottest, and scale insulates — the first symptom reads like a fouled exchanger.

Under-deposit corrosion

A deposit makes a cell no bulk-water inhibitor can reach. Lifting it matters more than raising the dose.

Sludge in the basin

Settled silt and shed film consume oxygen and shelter organisms; floating them out sends the solids to a filter, not a shovel.

What it will not fix

Nanobubbles act on deposits and the organic fraction. They do not soften water: if hardness drives the scaling, treat the make-up.

Chemical-free versus biocide dosing

The two approaches on the points that decide an operating budget.

Biocide dosing programmeNanobubble treatment
What enters the waterBiocides, dispersants, inhibitorsGas only — oxygen, air or ozone
Action on established filmSpent at the film surface; deeper organisms see a fraction of itCharged bubbles lift the organic matter the film builds on
ResidueChemistry to account for at blowdownNone; nothing dosed, nothing to neutralise
On-site handlingStorage, bunding, dosing pumps, protective equipmentA skid, a power feed, a gas supply
Operating patternScheduled doses plus shock treatmentContinuous treatment of a side stream
What it will not doRemove the substrate the film rebuilds onSoften water, or replace your control scheme

Most sites run both for a period. The real question is how much of the dosing programme substrate removal lets you stand down, and that is settled by measurement.

Cost comparison

NanoMAR publishes no prices and no payback periods, because neither would survive contact with your site. What we can do is name the lines that move when dosing gives way to continuous physical treatment.

  • Consumables. Dosing is a recurring purchase for the life of the plant; a unit is capital, energy and gas.
  • Handling. Storage, bunding, spill procedure and the paperwork around a hazardous stock go away.
  • Discharge. Blowdown with no treatment chemistry in it is cheaper to consent and to monitor.
  • Cleaning downtime. Usually the largest line, and the least predictable without a trial.
  • Energy. The unit and its pump draw power continuously; count it honestly.

The variables behind a quotation are on the price and sizing page, and a first pass at the numbers gives a starting duty. The full model range runs to 1 000 m³/h on the NanOxy S1 membrane platform.

What are the published figures?

The only performance numbers NanoMAR quotes outside a specific installation.

80 %+
Suspended-matter removal
Charged bubbles float solids out
50 %+
Turbidity reduction
Same mechanism, measured differently
40 %+
Oxygen-transfer increase
More interface, longer contact
Zero
Chemicals added
No stock, no residue, no by-products
Do not ask how much oxidant you can hold in the bulk water. Ask how much organic matter you took out of it, because that decides how fast the film comes back.
Behnood Sjåstad Fathi Co-founder & CTO, NanoMAR

FAQ

How do you treat cooling tower water without chemicals?

Cooling tower water is treated without chemicals by dosing the circulating water with nanobubbles — gas cavities under 200 nm made by a NanoMAR generator from oxygen, air or ozone. They stay suspended for days and carry a strong negative charge, so they lift the organic matter and fine solids biofilm builds on. No biocide residue is left at blowdown.

Do nanobubbles remove biofilm?

Nanobubble treatment acts on what biofilm is made of. NanoMAR's published figures are 80 %+ suspended-matter removal and 50 %+ turbidity reduction, because charged sub-200 nm bubbles attach to organic material and float it out of suspension. With ozone as the gas, the oxidant reaches the surface itself. A hardened deposit still needs a mechanical clean.

Can nanobubble treatment control Legionella risk?

NanoMAR publishes no Legionella log-reduction claim and does not offer nanobubble treatment as a replacement for a water-safety scheme. Legionella lives in biofilm, so the contribution is narrower: less suspended and organic matter, oxygen where a volume would otherwise turn anaerobic, and — with ozone — an oxidant carried to wetted surfaces. Risk assessment stays with the site.

Which NanoMAR system suits a cooling loop or a water tower?

NanoMAR normally specifies the NanOxy S1 membrane platform, which covers 0.3–1 000 m³/h, or the NanOxy M Pro at 10–100 m³/h where a pilot must prove the duty first. Sizing follows the side-stream flow and the concentration you hold, not the basin volume.

Is nanobubble treatment suitable for potable storage?

NanoMAR makes no drinking-water safety claim. In potable storage a nanobubble system is used for mixing, oxygenation and removal of suspended matter; it does not replace the disinfection regime your regulator requires, and ozone must be agreed with the water authority. Only gas is dosed, so NanoMAR treatment leaves no by-products.

Send us your water analysis

Send the circulating flow, the make-up analysis and the clean-out interval you live with, and our engineers in Bergen will work through the side-stream duty with you.

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